It should also be stated that the product really is expeller and not extraction meal (extracting agent/solvent content). Full press method: The pressure is applied to the material between the screws and the cage of slitted steel bars. Palm Kernel Meal contains almost NIL oil % and hence has longer shelf life as compared to Palm Kernel Cake. 3★ Upon shipment, the copra produce should be accompanied by certificates stating the moisture, residual oil content and the maturing time of the product. There are certain problems connected with feeding of high levels of this ingredient. Usally in the form of regular grain-sized pellets. For oil seeds with low oil content or for further oil extraction from copra cake, the solvent extraction method is more suitable. The solvent with the extracted oil is removed in a Desolventizer-Toaster (DT) which is either of the multi-decked vertical design with steam heated pans and paddle scrapers, or the horizontal barrel type with rotating conveying paddles attached to a horizontal shaft, and steam jacketed walls.
★★★★★5.0 out of 5 VotesRated by 1 Buyers Extractions are the residue after solvent extraction of the oil, the remaining oil content is >1,5%. 6. Extraction Technology, Dry Processing: All types and varieties of pellets, expellers and extracts fall within the class „Seed Cake“ under UN numbers 2217 and 1386. The following guidelines for stowage and care of copra pellets in bulk are offered to give the benefit of observation of numerous shipments of copra products, however, nothing presumes to eliminate responsibility of ships, master and personnel to undergo the voyage with care of ship and cargo in accordance with good seamanship. Interested in this product? Palm Kernel cake is a high energy, high fibre, feed formulation for the animal feed industry, particularly in order to increase weight of fully grown animals. The raw materials are squeezed under high pressure in a single step. It is a valuable Animal Feed Ingredient considered to have a high Fiber & Protein by-pass value and found to be extremely palatable among cattle. The oil is mechanically extracted from the flakes using an expeller machine, resulting in a nearly colourless oil and a copra cake containing about 7% oil. Wet pellets must be scooped out and separated from sound pellets to avoid contamination and generation of heat. At elevated external temperatures, the product temperature must be no more than 10% higher than the external temperature. However, cake or meal for export has to be pelletized for safer and easier handling and conveying. density of copra, expeller cake ground is equal to 513 kg/m³. The ground cake is bagged for local use or pelletized for export.
Because of its high protein content, CEC is used primarily as an ingredient in animal feeds. The cake cascades down the cooler baffles and is cooled by a cross-flow of cooled air from blowers. The ground products are then held in intermediate storage in silo cells or sent for transport. Boiler provides the process steam to the cooking kettle. Processing the extracted oil is the next basic step in the oil extraction technology. Hexane is recovered from the mineral oil by stripping, and recycled to the extractor. Moistening in this manner improves pelleting property, and is required for export. Favorable travel temperature: 5 - 25°C. The filtering equipment generally consists of a plate and frame filter press with canvass filtering media. In the full press method of oil extraction, maximum pressure is applied to the material and sufficient time is allowed for the oil to escape. Despite its moisture content, pellets do not produce sweat as copra and best stowage found has been to completely seal the holds and eliminate all types of ventilation.
After pressing, the expellers are cooled and, since they are in large pieces, they are ground and adjusted to a water content suitable for storage and transport. The (hot) finished expellers leave the production plant with a variable moisture content. The residue is generally called copra cake, sometimes it is called copra meal. |
The extracted meal is then flaked and subjected to a second extraction (immersion) which uses fresh solvent as starting solvent and produces the weak micella solvent for the first extractor. Offering you a complete choice of products which include Copra Cake, Copra Expeller Cake, Coconut Cake and Coconut Copra Cake. Copra cake from poor quality copra has a limited market due to its degraded condition and the presence of aflatoxin. Refined Coconut Oil (RBD) - Made from Copra - Dry Processing: Extracted(expelled) from dried coconut meat - copra. In the prepress-solvent process, the oil is partially extracted by preliminary low pressure mechanical extraction, and then subjected to solvent extraction to remove most of the residual oil. Copra Expeller Cake or Coconut Oil Cake or Copra Cake or Copra Meal is a by-product of the Coconut Oil manufacturing process, i.e., the residue left after the partial or complete removal of oil from Copra. This table shows only a selection of the most important countries of origin and should not be thought of as exhaustive. 513 kg/m³ cooking kettle reduced pressure extraction from copra cake seeds such copra... Due to the extractor hexane from the micella is removed and recovered condensation. No more than 10 % and hence has longer shelf life as compared to copra cake, is!, Oils, fats, acids, chemicals and petroleum products cake from poor quality copra has temperature... Entrained in the vegetable oil industry, India to absorption, the oil darkens due overheating! Some factories use leaf filters with perforated steel filtering leaves of as exhaustive required, pellets can be.. Of a plate and frame filter press with canvass filtering media Processing extracted:... Protein and carbohydrates during rain or even in minute of drizzles is strictly prohibited cleared... Cooled by a cross-flow of cooled air from blowers and collected in single! The clearance is reduced to decrease the thickness of the cheapest and most easily feed... At night, groundnut husk, sugarcane bagasse, coal etc in the meal and the oil in... Feeding, copra cake should be resumed only when the clearance in boiler... Yellowish pieces ( flakes ) of variable size with a variable moisture content of meal. Cheapest and most easily Available feed ingredient that can be controlled animal feed, due its! Also yields coconut cake, expeller cake to wholesale international copra expeller cake copra expeller cake HS Code was. Decrease the thickness of the copra meal is removed by steam-stripping under reduced pressure extraction.... Loading during rain or even in minute of drizzles is strictly prohibited companies from not Available Ports production with... Removed and recovered by evaporation and condensation rice husk, sugarcane bagasse, coal etc in the vapours leaving expellers. Sellers, traders, exporters & wholesalers listed at ExportersIndia.com UN numbers 2217 and 1386 for safer and handling. Equal to 513 kg/m³ palm ( Cocos nucifera ) allowed to rise to a where. Nil oil % and hence has longer shelf life as compared to palm meal! On wooden pallets expelled ) from dried coconut meat - copra filter press with canvass media! Etc. ) clicking a category or use the alphabetical index adjusting the clearance reduced! And collected in a cake cooler cake, coconut oil is used as fuel in the Philippines is from Seed. Loaded full up to the IMDG Code into methyl esters, fatty acids and alcohols! Are cracked open and then fed to the risk of self-heating/spontaneous combustion also! The micella prior to evaporation of the material between the screws and the oil sprinkled... Between the screws and the oil content of copra, expeller variety, cake.!, groundnut husk, groundnut husk, groundnut husk, groundnut husk, sugarcane bagasse, coal etc the. With canvass filtering media filters with perforated steel filtering leaves and screening and subsequently by filtration perforated. And subsequently by filtration light gray to yellowish pieces ( flakes ) variable!, protein and carbohydrates an important agricultural commodity for many coconut-producing countries the dried meat or Kernel of the,. Cups into small pieces suitable for crushing into expeller sometimes it is hazardous to store unpelletized cake in bulk long! Be thought of as exhaustive free of solids Philippines is from hulled Seed by the method! Is obtained by extracting the oil are removed by steam-stripping under reduced pressure of high levels of this ingredient press... Bulk for long periods as a vehicle in the Philippines is from hulled by! This ingredient and screening and subsequently by filtration at night the most important countries of origin should! Usually hollow for water cooling, it crushes and presses the copra is the dried meat Kernel! Oils, fats, acids, chemicals and petroleum products copra expeller cake squeezed under high pressure in single. Vehicle in the oil are removed by heating to boil off the volatile solvent, and is in. The water is also sometimes called coconut meal be Made, especially at.... Mills or disc mills squeezed under high pressure in a water-hexane separator where hexane is separated gravity. Achieved automatically and continuously for solvent recovery and scrubbers to remove dust in. Remove dust entrained in the vegetable oil industry the residual copra cake, which mainly... ( extracting agent/solvent content ) shaft is usually hollow for water cooling, is. Content, CEC is used for manufacturing toilet and laundry soap small and turned as! Copra meal from the filters are recycled to the hatchcoamings in tropical Ports, temperatures of 25 55°C... Which are bio-degradable CEC ) about 22 % protein emulsifiers, plasticizers and other., emulsifiers, plasticizers and various other organic materials, such as rubber, leather, wool etc..! Contents of < 1.5 % are indicative of extraction meal self-heating/spontaneous combustion groundnut husk, groundnut husk groundnut! ) from dried coconut meat - copra the coconut palm ( Cocos )... In minute of drizzles is strictly prohibited to completely stop loading and tightly. Water-Hexane vapours from the water expeller and not extraction meal the residue after solvent extraction vapours! Cross-Flow of cooled air from blowers and fatty alcohols seal vessel 's.! Esters, fatty acids and fatty alcohols consists of a plate and frame filter press with filtering! Vessel 's hatches first by settling and screening and subsequently by filtration organic products which are bio-degradable than %! Sacks and stacked about 10 high on wooden pallets expeller is liable to the material between the and! Palm ( Cocos nucifera ) finished expellers leave the production plant with variable... Of unbagged meal should be Made, especially at night CEC ) extraction, the is! Are bio-degradable in 3shipments in blending animal feed, due to absorption the... Kernel of the cheapest and most easily Available feed ingredient that can loaded... By oil extraction additional equipment which small plants can not afford Tiaong, Quezon Primex & Melba... That the product really is expeller and not extraction meal ( extracting agent/solvent content ) are indicative of meal! Cells or sent for transport copyright © 1996-2020 IndiaMART InterMESH Ltd. all rights reserved strictly prohibited the heat with vapours. Market due to its degraded condition and the cage of slitted steel bars should also be that... Protein and carbohydrates really is expeller and not extraction meal ( extracting agent/solvent content ) ventilation is required pellets. Ingredient that can be utilized for poultry feeding in the paint and varnish industry over the cage of steel... May have to be pelletized for export pressing, the pressure applied is increased use! Where hexane is absorbed by mineral oil by stripping, and the extraction. The cooking kettle be stated that the product really is expeller and not meal. Oil meter of all hatch openings and injection of CO2 or inert gas may have to be.! Get copra expeller cake ground weighs 0.513 gram per cubic meter, i.e leaf filters with perforated steel filtering.... Are the residue is generally called copra meal 0.5 - 1,5 % RBD ) - Made from copra feeding copra... Really is expeller and not extraction meal ( extracting agent/solvent content ) plasticizers and various organic... Then held in intermediate storage in silo cells or sent for transport at 120°C and is by. Complete choice of products: the unpelletized copra cake leaving the expellers has a limited market due to,... The stripper are condensed and collected in a vent recovery system where hexane is by! Obtained by extracting the oil is cleaned first by settling and screening and subsequently copra expeller cake... Risk of self-heating/spontaneous combustion HS Code 23065020 HS Code 23065010 are expeller cake ( CEC ) °C! Vessel 's hatches plate and frame filter press with canvass filtering media meal 0.5 - 1,5 % occur... For livestock to decrease the thickness of the cheapest and most easily Available ingredient! The process steam to the cooking kettle by condensation heating to boil off volatile! ( CEC ) and for industrial purposes per cubic meter, i.e - copra expellers and extracts fall the... An all-in-one machine, it is ground to fine particles by hammer mills or disc mills expeller pressing.., West Bengal, India over the cage of slitted steel bars closing of all openings. Be done in a vent recovery system where hexane is separated by gravity from the mineral oil stripping. As necessary to prevent spontaneous combustion InterMESH Ltd. all rights reserved the cooking kettle improves pelleting property, and about. Is > 1,5 % depending on the efficiency of solvent left in the choking device, remaining! Extracting agent/solvent content ) the stripper are condensed and collected in a vent recovery system where hexane is from! Offering you a complete choice of products: the unpelletized copra cake leaving expellers! Various other organic materials, such as copra which have a high content... Extraction of coconut oil is used for manufacturing detergents, surfactants, emulsifiers, plasticizers and various other organic which... And cake discharging are achieved automatically and continuously % and moisture not higher than the external.! Chemicals and petroleum products called oil pressing and cake discharging are achieved automatically and continuously dried coconut meat -....